Best Mig Welders for your business

Best Mig Welders for your business

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Metal-Inert Gas or MIG welders, as they are more commonly known, are the most commonly used welding machines. They are easy to use and make fabrication and complex jobs more affordable than other forms of welding.

Whether you have a business that needs a MIG welder, or you are a do-it-yourselfer, this type of welding has a very low entry point. And once you become an expert, you can buy more expensive MIG welding machines.



What is MIG welding?

The abbreviation MIG stands for Metal-Inert Gas and is technically known as gas metal arc welding (GMAW) and more loosely as wire welding.

It is an arc welding process that fuses two metals together with a solid wire electrode passed through the welding gun and then into the weld pool. It is one of the easier forms of welding because it does not require very expensive tools or extensive training. Both professionals and do-it-yourselfers can use MIG welders.

Best Mig Welders for your business

The 10 best MIG welders in this list cover low and high price points so you can make an informed decision on your next purchase.

Hobart 500554 Handler 190 MIG Welder

Hobart 500554 Handler 190 MIG Welder 230V

Best choice: Our pick for the best MIG welder comes from Hobart, which has been around since 1917. And this particular model is designed to weld mild steel, flux core steel, aluminum and stainless steel. You can weld 24 ga. up to 5/16 inch steel in a single pass.

It has an input voltage of 230V at 60Hz, an amp range of 25-190 amps and a duty cycle of 30% at 130 amps.

Hobart 500554 Handler 190 MIG Welder

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Lincoln Electric Powermig 210 Mp

Lincoln Electric Powermig 210 Mp

Second place: Lincoln Electric has been around longer than Hobart, actually since 1895. This welder has dual voltage inputs (120-230) and is lightweight and portable at only 40 lbs. The MIG weld offers up to 5/16 in. mild or stainless steel or aluminum up to 3/16 in.

Lincoln Electric Powermig 210 Mp

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Forney Easy Weld 140 MP, multi-process welder

Forney Easy Weld 140 MP, multi-process welder

Best Value: Forney is another company that has been around for decades (1932). This is a 3-in-1 MIG, DC TIG and stick welder. It is built with an all-metal body and a metal wire drive that can accommodate two and 10-pound rolls of wire.

The duty cycle is: Stick 30% at 80A, MIG 30% at 90A and TIG 30% at 110A.

Forney Easy Weld 140 MP, multi-process welder

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Everlast Cyclone 212 Stick 230amp Welder

Everlast Cyclone 212 Stick 230amp welder dual voltage

This Everlast Cyclone welder has a 230A MIG output and a 160A Stick Output with dual voltage (110v/220v). It can weld with 8″ (10-12 lb.) or 4″ (2 lb.) wire spools. You can weld aluminum with an optional flush gun or with a MIG gun with an optional Polymer Liner and U-groove drive rolls.

Other features include an overcurrent and duty cycle and weld interrupt warning message, as well as a 4.3-inch TFT digital color display.

Everlast Cyclone 212 Stick 230amp Welder

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MILLER ELECTRIC MIG Welder

MILLER ELECTRIC MIG Welder

The material thickness for this welder is 18 ga. to 3/8″ for aluminum, 24 ga. to 3/8″ mild steel and 20 ga. to 1/4″ Hz for stainless steel. It also features an advanced auto-set, automatic purge gun detection, slant cast aluminum drive system, thermal overdrive protection and more.

MILLER ELECTRIC MIG Welder

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Hobart 500559 Handler 140 MIG Welder 115V

Hobart 500559 Handler 140 MIG Welder 115V

This is another Hobart entry with great specs. This includes a 5 position voltage regulator that welds 24 gauge to 1/4 in mild steel. The weldable materials are steel, stainless steel and aluminum while operating on 115V standard household current.

It weighs 57 pounds and has self-resetting motor protection.

Hobart 500559 Handler 140 MIG Welder 115V

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Lincoln Electric K2185-1 handy MIG welder

Lincoln Electric K2185-1 handy MIG welder

The second Lincoln MIG welder on this list is a more affordable option, but still offers the company’s quality. It has an output of 35-88 amps and can weld up to 1/8 inch mild steel. It also welds MIG (shielding gas sold separately) and has a filled core while plugged into a 115V, 20 amp outlet.

This device weighs 46 pounds and has a wire feed speed of 0-300 ipm.

Lincoln Electric K2185-1 handy MIG welder

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YESWELDER MIG-250 PRO aluminum MIG welder

YESWELDER MIG-250 PRO aluminum MIG welder

This welder is a 3-in-1 multi-process synergic welder with an IGBT inverter technology. The output currents are 30-250A (MIG) 20-225A (MMA) and 10-250A (TIG). It can handle 2 and 10 pound coils of wire and has a duty cycle of 60% at 250A and 100% at 193A.

YESWELDER MIG-250 PRO aluminum MIG welder

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155 AMP INVERTER MIG/STICK ARC WELDER

MIG155GSV 155 AMP INVERTER MIG, STICK DUAL VOLTAGE ARC WELDER

This machine operates on 110/115 or 220/230 volts and can weld up to 1/4 in. of mild steel using a 220 volt input in both MIG and stick welding. It can feed wires at 78 inches to 396 inches per minute with infinitely adjustable wire speed and heat settings.

Weighing in at 21.2 pounds, this is a lightweight welder with an advanced compact IGBT inverter design and a solid 3-year warranty.

155 AMP INVERTER MIG/STICK ARC WELDER

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LOTOS MIG175 175AMP Mig Welder

MIG155GSV 155 AMP INVERTER MIG, STICK DUAL VOLTAGE ARC WELDER

Rated at 175 amps, this machine can weld mild/stainless steel with 18 gauge – 1/4″ and aluminum with 3/16″ or thinner. It handles industrial standard 4″ or 6″ coils of wire with resettable overload protection.

The company offers a 30-day, 3-YEAR limited warranty that includes a 1-year NEW replacement warranty with a US-based customer service and support team.

LOTOS MIG175 175AMP Mig Welder

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What to watch out for with MIG welders

There are many factors to consider when looking for a MIG welder. This is due to the many different materials that you can weld together. Conversely, you may want to specialize in single metal, and it’s also worth considering finding the best MIG welders for that metal.

Here are some important factors to consider when shopping:

  • Amperage: Because welding power is measured using amps, look for the amp number to determine what it can weld. The higher the amplifier, the more power it has and the thicker it can weld.
  • input power: Like amperage, you want a welder that covers both 110v to 120v and 208v to 240v. Also make sure you know if it handles single phase or three phase input.
  • Duty cycle: This determines the time a welder can run the machine continuously before it needs to cool down. The calculation is the number of minutes a machine can run per 10 minute period.
  • Cooling System: A cooling system is essential for a MIG welder. There are air and water cooling systems to protect the power cable, MIG gun and wires from heat damage.
  • Wire feed speed: Make sure he can keep up with the welding you are doing.
  • Thickness of the material: The thickness that the machine can weld together.
  • Weight and portability: Depending on capabilities, MIG welders can get heavy. Look for a machine that can be easily transported from job site to job site.
  • Durable Parts: Look for machines with parts that are easy to replace and that are durable.
  • Overload protection: Having an electronic overload protection system can protect your machine if the current gets too high.

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